A while back, Matt and I worked on a java app that would take a character from the Wizard’s Character Creator online and spit out a character sheet printable on Avery Business Card stock for easy maintenance, use, and portability. I like it. We’ve kind of taken a break from it, but it works already and others may find it useful. Other java devs who want to join the fun can ask to join the Google Code project. Players who just want a solution that allows them to quit painstakingly cutting out those power cards (print to business card stock and they pop out easily and cleanly) should download it right away.

Dungeons and Dragons 4e Character Card Creator

Enjoy!